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2/3 scale Scratchbuild 1926 Brough Superior


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G'day all.

My names Trevor and I live down in Tasmania or as we like to call it the best part of Australia.

I Scratchbuild 2/3 scale cars and motorcycles using recycled and found materials.

It sounds a little odd I know!.

It all started years ago when I built my son a Billycart.

His reaction was to say can't you do better.

After the initial shock I started to wonder just how much could you make a Billycart look real.

That's to say building it using the same kinds of things a child would, but try to get it as realistic as possible.

The motorcycles came about after I'd built a T Model Ford C Cab delivery van.

Looking at it one night I thought how good it would be to have a bike sitting beside it.

At the moment I'm working on a 1926 Brough Superior.

But here's a few things I've built along the way.

A 1929 Indian Straight Four.

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1920 Harley Davidson board racer.

Harley2.jpg

A 1916 Ariel with sidecar.

Ariel2.jpg

One of my favourites Ed Roth Outlaw Hot rod!

Outlaw4.jpg

At the moment I've almost got the engine for the Brough done.

Just working on a few of those little fiddly bits.

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Anyway I wont hold you up.

But over time I'll post some WIP of the Brough as it goes along.

Thanks for your time.

Cheers

Trev.

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Wow Trev, they are incredible!! Outstanding modelling (if that's what it is?!)

Really love the Indian, but they're all stunning! I hope your son is happy with those!

Look forward to seeing progress on the Brough.

Keith

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I'd be interested to know more about the techniques and equipment you used to build that Brough engine. Fantastic work.

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Wow Trev, they are incredible!! Outstanding modelling (if that's what it is?!)

Really love the Indian, but they're all stunning! I hope your son is happy with those!

Look forward to seeing progress on the Brough.

Keith

Thanks for that Keith.

I think the (if that's what it is?) is fair enough.

I wonder myself at times.

They seem to fall into the model category according to most.

Although because I'm building them from little more than MDF and PVC pipe along with anything else I can find none of it is truly to scale.

But it is damn good fun!.

I'd be interested to know more about the techniques and equipment you used to build that Brough engine. Fantastic work.

Thanks mate.

The techniques I use are childish to say the least, but I find they work for me very well.

On the equipment side of things most of my work is done with a bandsaw and a Dremel.

Cheers

Trev.

Edited by Repliconics
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I think the (if that's what it is?) is fair enough.

I only typed that Trev as they are most certainly a level far above any model I've ever produced! Whatever they might be called they are absolutely superb!

Keith

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Before going into the Brough I guess it would be a good idea to show the methods of building I use.
The Indian Straight Four is a good example of what I do and I have loads of photos of it's construction.

Here's a couple of photos of the Indian when completed and a list of some of the materials that where in it's construction.

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MDF
Timber
PVC pipe
Bodyfiller
fiberglass
old Credit Card
Corn Flakes Box
plastic Coke bottle
chopstick
toothpicks
Ball point pens
Aluminium can
pencil
wooden spoon
bicycle spokes
pieces of a Baseball Bat
plastic ice-cream bowl
Twist ties from loafs of bread
coffee tin lid
Tea leaf strainer
Fencing wire
metal from a cloths horse
copper pipe
part of a broom handle
plastic measuring cup
throat of a vase
belt from a vacuum cleaner
handle of an old washing trolley
metal from a real-estate sign
plastic imitation crystal tray
torch
Vick's inhaler
old vinyl jacket
bicycle wheels
car brake line
garden hose reel
metal curtain rod
Suitcase
Handle of a Feather duster
old electrical parts from a car
Power cord from an old Iron
Wire from an old 1930's radio

IMG_3130.jpg

The photo above of the bike with my son gives a good idea of the 2/3 scale that it's built at.

To get things started here's some shots of the cylinders being made.

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All their really made from is PVC pipe and 3mm MDF.

The cylinder to the right painted black is one I made as prototype.

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Here more of the fins have been added and glued in place.

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In this photo I used PVC to form the exhaust outlet and the sparkplug boss.

You can see at this point I'm using automotive bodyfiller to start blending the fins together.

Hopefully making it all appear to be one piece.

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And here's the four cylinders a little ways down the track.

As you can see I've just started building the top of the cylinders.

Cheers

Trev.

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Brilliant, just brilliant Trev - who would guess that such a beautiful model could be built from what my wife would label as 'junk'! I keep telling her I don't throw things away as they might come in useful one day. Unfortunately that day has still to arrive here!

I do so like that Indian....!

Keith

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Off the charts man! Show us your cars! :frantic:

Here's some of the car's or billycarts I've made I guess it just depends on how you look at it.

The Outlaw you've seen a shot of but here's a couple more.

The original was made by Ed Roth back in the 60's.

Outlaw6.jpg

Outlaw3.jpg

This is the T Model Ford C Cab that l lead me to building motorcycles.

ford12.jpg

a7.jpg

This one I'm still working on it's a 13 foot long 1970's rail dragster.

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I had great fun making the engine it's all pretty much just built from PVC and MDF.

je3.jpg

je2.jpg

This last ones more of a cross between a billycart and a model car.

It's based on a 1908 Napier.

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Hope you like some of the work.

Cheers

Trev.

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Thanks and fantastic work. How do you achieve those polished ally finishes on PVC and MDF?? The blower case, hat and pulleys?

I use automotive spray paint to get the best surface finish I can before applying the top coat.

In most cases I found it doesn't really matter what's underneath so long as your preparation is good.

With the crankcase for the Brough it's pretty much just a collection of bits and pieces of old pine, plywood and MDF that I had laying around.

IMG_8690.jpg

All I did was to cut and laminate layers of wood together to build up a basic shape, then blend it all together using bodyfiller.

Then that's where the automotive paint comes in.

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You can see on this section of the crankcase I've used a thick premier filler to (hopefully) get a nice even blended surface.

Usually I'll give each component two or three coats of the filler, with a light sanding in between each coat.

IMG_8699.jpg

Then later when all of the component parts have been finished and ready to be bolted together, I'll give it all a coat of grey primer.

It's that process of filling and priming that gives the look to the top coat of paint.

In the case of the Hemi in the dragster the top coat is an automotive spray chrome finish.

Cheers

Trev.

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I second all of the above. If you look at the painted parts and the finished products, you simply cannot suspect that they are created in the way you did. Wonderful stuff.

kee[ it coming.

Question though. These models are quite sizeable and take up quite some real estate. Where do you leave them?

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I second all of the above. If you look at the painted parts and the finished products, you simply cannot suspect that they are created in the way you did. Wonderful stuff.

kee[ it coming.

Question though. These models are quite sizeable and take up quite some real estate. Where do you leave them?

Thanks for all the kind words it's greatly appreciated!.

The short answer to the storage of my work is pretty much all over the place.

I've just recently moved down to Tasmania from Victoria so at the moment the stuff really is all over the place.

Over time I'll get it all moved down here, but it's going to be a nightmare!.

When I was living in Mildura (a large country town at the top of Victoria) I worked under a carport for 10 years or so because I'd filled the shed with models.

Space really was getting tight there for awhile.

Apart from the Billycarts and 2/3 scale stuff I also from time to time have fun with some Si Fi as well.

The photo below shows a couple of very British creatures I'm sure you'll know.

K9006.jpg

Behind the two under the carport you can see a Billycart painted up in the colours of the St. Kilda (ozzie rules) football team.

The Napier behind that and the T Model behind that again.

The shed doors to the right is where all the reset was stored.

Luckily where I am now storage wont be a problem, there's plenty of room to store and build as much as I like!.

Cheers

Trev.

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Here's the next step in the construction of the crankcase of the J.A.P KTOR to fit the 1926 Brough I'm building.

The lettering on the crankcase is done by making letters from a stencil with bodyfiller.

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All I do is stick some masking tape across the letters I wont on the stencil.

Then fill them with bodyfiller.

Once that's dry I pop the letters out and glue them in place with PVA.

Then blend them in with some sanding and a primer filler automotive spray.

IMG_8754.jpg

IMG_8753.jpg

The method is simple but effective.

Cheers

Trev.

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