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Wierd Effect of Tube Glue on Polystyrene


Nigel Heath

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Twenty hours or so after I filled the base of my vacformed Dalek with casting resin I found a small area where the plastic had softened to something a bit like stiff chewing gum:

P1010011_zps9df3603c.jpg

It more or less elastically recovers:

P1010012_zps655e0285.jpg

I don't know the resin chemistry but it is one of those clear embedding types, I got it from Hobby Craft and filled it with some powdered filler and black weathering powder. It only appears to have affected a small area about 1 by 2cm.

Has anyone seen anything like this? Will the plastic reharden or is there anything I can proactively do about it like putting it in a low oven, exposing to UV light, nuclear radiation, etc.?

Edited by Nigel Heath
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I haven't seen this before but the casting resin is polyester based. Maybe what you should ahve used is the eurathane foam in a can, it sets up quickly and you can cut the excess of with a breadknife.

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I have now found that its not the resin at all - its the tube glue, the problem only occurs where parts have been added using it. I have found a few other areas as well. It still seems as soft today as yesterday, its a bit concerning. I hope it does dry out and harden up eventually.

P1010014_zps7e8273e8.jpg

It has also caused this bulging:

P1010015_zpsd88b907b.jpg

Anyone had this problem?

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I've had it in the past. It will harden up, but its not going to happen over night. I used tube cement to add stiffeners into a vac form aircraft because I thought it would give it a bit of strength, which it did, but it took a good 2 weeks before the kit could be worked on. If I was you I'd put it to one side, and give the glue time to do its thang. It's not a lost cause, it's just going to take a bit of time to cure off, and then you can set about rectifying the damage.

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Liquid poly is definitely my glue of choice but it was fun splashing around in copious quantities of tube glue. I think if I had left the polystyrene cement to outgas overnight it might have been OK. I exacerbated the problem by sealing in the solvent with impermeable resin, it then had nowhere to go but through the plastic.

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