Unsure of how to make some of the more organic forms, I started to consider 3D Printing. After finding out that Polystyrene filament was readily available I decided to go for it. I bought a cheapo (sub-$200) printer kit and proceeded to improve it—mostly by stiffening the frame and replacing the laser cut acrylic parts with machined aluminum ones. I also upgraded the hot end with a higher quality one (E3D V6) and made some safety upgrades to the electronics.
After fighting with print bed leveling for weeks, I made a removable mount that would allow attaching a dial indicator.
I’ve been able to print some parts that are quite usable. The styrene filament is really easy to work with. It sands beautifully
and bonds readily with Tamiya cements.
Alright...so much for the condensed history lesson. We are up-to-date. All posts on this model going forward will be in the NOW, baby.